Efficient Truss System Design for Industrial Permit Approval

Efficient Truss System Design for Industrial Permit Approval

Introduction

Gsource Technologies was engaged to validate and optimize a steel truss system design for an industrial project in Missouri. The objective was to ensure structural integrity, reduce material usage, and prepare permit-ready documentation through accurate modeling and detailed analysis.

Key Challenges

  • The initial conceptual drawings revealed joint instability due to inadequate gusset plate sizing and positioning, threatening the system’s ability to transfer loads effectively.

  • Some members were overdesigned, leading to unnecessary material usage and increased structural weight.

  • Accurate camber and deflection values were also missing from the inputs, requiring precise structural analysis.

  • Coordinating with other design elements during the modeling process presented potential clashes that needed resolution before fabrication and construction.

Approaches and Solutions

  • Gsource performed detailed load calculations, including dead, live, and environmental loads, to analyze structural behavior and ensure code compliance with AISC 360-16.

  • Camber and deflection values were calculated and incorporated into the final truss design for better performance under load.

  • Gusset plate designs were revised to strengthen joint stability and improve overall load transfer efficiency.

  • Structural members were optimized to reduce total weight while maintaining safety and performance, resulting in cost-effective fabrication.

  • A clash-free 3D model was developed, incorporating coordination checks to ensure smooth integration with adjacent structural systems.

Final Outcome

The deliverables included shop drawings with detailed joint and connection layouts, a coordinated 3D truss model, and structural reports ensuring accurate documentation and faster permit approvals.

Client Overview

The client is an industrial infrastructure developer based in Missouri seeking high-performance steel truss systems for heavy-load structural applications.

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